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X-OPEN AREA PUNCHING
a Proposal to a Ventilation Market

X-OPEN AREA PERFORATED METAL
Challenge for maximum open area , Over 90% open area !
 


's definition of  high open area perforating is as follows:
  1. ①Round holes have an open area of 70% or more
  2. ②Square and hexagonal holes have an open area of 80% or more
  3. ③The bone/gap is about half the thickness of the plate (bone/gap is at least 0.5mm, "Realization of ultra-narrow pitch!)
Hexagonal hole Over 80%
Square hole Over 80%
Round hole Up to φ6mm : over 70%
Equal to or higher than φ8mm : over 75%

 

Applications・Material

Applications

・Air filters ・Housing (reinforcing materials)
・Protecting cover ・Speaker cover
・Interior and exterior design materials ・Ventilating facilities
・Heat dissipation

Materials

・Stainless Steel ・Aluminum
・Mild steel

Standard list of X-Open area Perforated metal

Common specifications : Stainless steel SUS304 1.0mm thickness

Catalog No. Hole shape Hole size Pitch Pattern Open area Max. sheet size Enlarged Photo
X4111 Hexagon W5 5.5 60 degree
staggered
82.60% 500×500 Photo
X4113 W10 10.5 90.70% 500×1000 Photo
X4115 W15 15.5 93.70% 500×1000 Photo
X4261 Square 5×5 5.5 Straight 82.60% 500×500 Photo
X4263 10×10 10.5 90.70% 500×1000 Photo
X4265 15×15 15.5 93.70% 500×1000 Photo
X4281 Square 5×5 5.5 Staggered 82.60% 500×500 Photo
X4283 10×10 10.5 90.70% 500×1000 Photo
X4285 15×15 15.5 93.70% 500×1000 Photo
X4311 Round Φ5 5.5 60 degree
Staggered
74.90% 500×500 Photo
X4313 Φ10 10.5 82.20% 500×1000 Photo
X4315 Φ15 15.5 84.80% 1000×1000 Photo

※Common specifications : Stainless steel SUS304 1.5mm thickness

Catalog No. Hole shape Hole size Pitch Pattern Open area Max. sheet size Enlarged Photo
X4141 Hexagon W6 6.7 60 degree
staggered
80.20% 500×1000 Photo
X4144 W10 10.75 86.50% 1000×1000 Photo
X4143 W10 10.5 90.70% 1000×1000 Photo
X4145 W15 15.75 90.70% 1000×1000 Photo
X4271 Square 6×6 6.7 Straight 80.20% 500×1000 Photo
X4273 10×10 10.75 86.50% 1000×1000 Photo
X4275 15×15 15.75 90.70% 1000×1000 Photo
X4291 Square 6×6 6.7 Staggered 80.20% 500×1000 Photo
X4293 10×10 10.75 86.50% 1000×1000 Photo
X4295 15×15 15.75 90.70% 1000×1000 Photo
X4343 Round Φ5 5.75 60 degree
Staggered
68.50% 500×500 Photo
X4342 Φ5 5.6 72.2% 500×1000 Photo
X4341 Φ5 5.5 74.90% 1000×1000 Photo
X4346 Φ10 10.75 78.40% 1000×1000 Photo
X4345 Φ10 10.5 82.20% 1000×1000 Photo
X4348 Φ15 15.75 82.20% 1000×1000 Photo

※Common Specifications : Aluminium A5052P 0.8mm thickness

Catalog No. Hole shape Hole size Pitch Pattern Open area Max. sheet size
X4101 Hexagon W5 5.5 60 degree
staggered
82.60% 500×1000
X4103 W10 10.5 90.70% 500×1000
X4105 W15 15.5 93.70% 500×1000

※Common Specifications : Aluminium A5052P 1.2mm thickness

Catalog No. Hole shape Hole size Pitch Pattern Open area Max. sheet size
X4131 Hexagon W5 5.5 60 degree
staggered
82.6% 500×1000
X4133 W10 10.5 90.7% 500×1000
X4135 W15 15.5 93.7% 500×1000

※Common Specifications : Carbon fiber reinforced thermo plastic 1.0mm thickness

Catalog No. Hole shape Hole size Pitch Pattern Open area Max. sheet size Enlarged Photo
X4122 Hexagon W5 6 60 degree
staggered
69.40% 1000×1000 Photo
X4114 W10 11 82.60% 1000×1000 Photo
X4116 W15 16 87.90% 1000×1000 Photo
X4262 Square W5 6 Straight 69.40% 1000×1000 Photo
X4264 W10 11 82.60% 1000×1000 Photo
X4264 W15 16 87.90% 1000×1000 Photo

*No margin in principal. To be discussed separately in case of needing margins. (under the limited condition)
*The distortion would be remained due to too narrow pitch, so the dimensional tolerances can’t be defined.

Compare with and without margins.
*Click on the photo to enlarge.

Photos of the products

Click on the picture to go to the product image page.

Round Square Hexagon
X-Open area Round hole X-Open area Square X-Open area Hexagon

Media Coverage

The article about the development of our " X-Open area perforated metal was published in the April 14, 2020 edition of Japan Metal daily. The article about X-Open area perforated metal and a PR movie of Super Punching was published in the April 14, 2020 edition of Japan Metal Bulletin. The article about the development of our " X-Open area perforated metal was published in the April 14, 2020 edition of Nikkan Kogyo Shinbun.